CLUTCH 6-1
Clutch
Table of Contents
Exploded View........................................................................................................................ |
6-2 |
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Specifications ......................................................................................................................... |
6-4 |
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Special Tool and Sealant........................................................................................................ |
6-5 |
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Clutch Lever and Cable.......................................................................................................... |
6-6 |
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Clutch Lever Free Play Inspection .................................................................................... |
6-6 |
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Clutch Lever Free Play Adjustment .................................................................................. |
6-6 |
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6 |
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Cable Removal ................................................................................................................. |
6-6 |
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Cable Installation |
6-6 |
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Cable Lubrication .............................................................................................................. |
6-6 |
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Clutch Lever Installation.................................................................................................... |
6-6 |
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Clutch Lever Adjustment................................................................................................... |
6-7 |
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Clutch Cover........................................................................................................................... |
6-8 |
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Clutch Cover Removal ...................................................................................................... |
6-8 |
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Clutch Cover Installation ................................................................................................... |
6-8 |
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Release Shaft Removal .................................................................................................... |
6-8 |
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Release Shaft Installation ................................................................................................. |
6-8 |
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Clutch Cover Disassembly................................................................................................ |
6-9 |
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Clutch Cover Assembly..................................................................................................... |
6-9 |
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Clutch ..................................................................................................................................... |
6-10 |
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Clutch Removal................................................................................................................. |
6-10 |
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Clutch Installation.............................................................................................................. |
6-10 |
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Clutch Plate Assembly Inspection..................................................................................... |
6-12 |
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Clutch Plate Assembly Adjustment ................................................................................... |
6-12 |
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Clutch Plate, Wear, Damage Inspection ........................................................................... |
6-13 |
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Clutch Plate Warp Inspection............................................................................................ |
6-13 |
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Clutch Spring Free Length Measurement ......................................................................... |
6-13 |
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6-2 CLUTCH
Exploded View
CLUTCH 6-3
Exploded View
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No. |
Fastener |
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Torque |
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Remarks |
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N·m |
kgf·m |
ft·lb |
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1 |
Clutch lever clamp bolts |
7.8 |
0.80 |
69 in·lb |
S |
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2 |
Clutch cover mounting bolts |
11 |
1.1 |
95 in·lb |
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3 |
Oil filler plug |
1.5 |
0.15 |
13 in·lb |
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4 |
Clutch spring bolts |
8.8 |
0.90 |
78 in·lb |
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5 |
Clutch hub nut |
135 |
14 |
100 |
R |
CL: Apply cable lubricant.
EO: Apply engine oil.
G: Apply grease.
M: Apply molybdenum disulfide grease.
R: Replacement Parts
S: Follow the specific tightening sequence.
W: Apply water.
6-4 CLUTCH
Specifications
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Item |
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Standard |
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Service Limit |
Clutch Lever Free Play |
2 3 mm (0.08 0.12 in.) |
– – – |
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Clutch: |
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Clutch plate assembly |
37.7 |
38.3 mm (1.48 |
1.51 in.) |
– – – |
Friction plate thickness |
2.72 |
2.88 mm (0.107 |
0.113 in.) |
2.4 mm (0.094 in.) |
Friction and steel plate warp |
0.2 mm (0.008 in.) or less |
0.3 mm (0.012 in.) |
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Clutch spring free length |
80.6 mm (3.17 in.) |
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76.6 mm (3.02 in.) |
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