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Kawasaki Z750 03 Service Manual ENG By Mosue.pdf
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ELECTRICAL SYSTEM 16-53

Electric Starter System

Connect the hand tester [A] and 12 V battery [B] to the starter relay [C] as shown.

Special Tool - Hand Tester: 57001–1394

If the relay does not work as specified, the relay is defective. Replace the relay.

Testing Relay

 

Tester Range:

× 1 Ω range

Criteria:

When battery is connected → 0 Ω

 

When battery is disconnected → ∞ Ω

Electric Starter Circuit

 

 

 

 

 

 

 

 

 

 

 

 

1.

Ignition Switch

8.

Side Stand Switch

15.

Main Fuse 30 A

2.

Joint Connector D

9.

Joint Connector A

16.

Battery 12 V 8 Ah

3.

Engine Stop Switch

10.

Starter Lockout Switch

17.

Joint Connector B

4.

Starter Button

11.

Neutral Switch

18.

Meter Ground

5.

Junction Box

12.

Diode

19.

Frame Ground

6.

Starter Circuit Relay

13.

Starter Motor

 

 

7.

Ignition Fuse 10 A

14.

Starter Relay

 

 

16-54 ELECTRICAL SYSTEM

Lighting System

This models adopt the daylight system and have a headlight relay in the junction box. In these models, the headlight does not go on when the ignition switch and the engine stop switch are first turned on. The headlight comes on after the starter button is released and stays on until the ignition switch is turned off. The headlight will go out momentarily whenever the starter button is pressed and come back on when the button is released.

HeadlightBeam Horizontal Adjustment

Turn the horizontal adjuster [A] on the headlight with the screwdriver in or out until the beam points straight ahead.

HeadlightBeam Vertical Adjustment

Turn the vertical adjusters [A] on the headlight with the screwdriver in or out to adjust the headlight vertically.

NOTE

On high beam, the brightest points should be slightly below horizontal with the motorcycle on its wheels and the rider seated. Adjust the headlight(s) to the proper angle according to local regulations.

HeadlightBulb Replacement

Remove:

Headlight Connector [A]

Headlight Bulb Dust Cover [B]

Remove:

Hook [A]

Headlight Bulb [B]

CAUTION

When handling the quartz-halogen bulb, never touch the glass portion with bare hands. Always use a clean cloth. Oil contamination from hands or dirty rags can reduce bulb life or cause the bulb to explode.

NOTE

Clean off any contamination that inadvertently gets on the bulb with alcohol or soap and water solution.

Replace the headlight bulb.

ELECTRICAL SYSTEM 16-55

Lighting System

Fit the projection [A] of the bulb in the hollow [B] of the

headlight.

Install the hook [C].

Fit the dust cover [A] with the arrow mark upward onto the bulb [B] firmly as shown.

Good [C]

Bad [D]

Arrow Mark [E]

After installation, adjust the headlight aim (see this chapter).

HeadlightRemoval/Installation

Remove:

Fairing (see Frame chapter) Disconnect the headlight connectors [A].

For the european model disconnect the city light connector.

Remove:

Bolts [A]

Headlight Assy [B]

Headlight installation is revers of removal.

Torque - Headlight Mounting Bolts : 5.9 N·m (0.60 kgf·m, 52 in·lb)

16-56 ELECTRICAL SYSTEM

Lighting System

CityLight Bulb Replacement (European Model)

Remove the fairing (see Frame chapter). Pull out the socket [A] together with the bulb.

Pull the bulb [A] out of the socket.

CAUTION

Do not turn the bulb. Pull the bulb out to prevent damage to the bulb. Do not use bulb rated for greater wattage then the specified valve.

Replace the bulb with a new one.

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