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Kawasaki Z750 03 Service Manual ENG By Mosue.pdf
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PERIODIC MAINTENANCE 2-39

Periodic Maintenance Procedures

Electrical System

SparkPlug Inspection

Remove:

Fuel Tank (see Fuel System (DFI) chapter)

Unscrew the thermostat bracket bolt [A].

Disconnect:

Water Temperature Sensor Connector [B]

Left Switch Housing Connector [C]

If removing the spark plug #2 or #3.

Disconnect:

Stick Coil Connectors [A]

Pull out the stick coil #1 [B].

Take out the camshaft position sensor connector [C] from

the bracket.

Pull out the stick coil #2 [D].

CAUTION

Do not pry the connector part of the coil while removing the coil.

Remove the stick coil sub harness connector [A] from the

bracket. Remove:

Stick Coil Connector #4 [B] (disconnect)

Stick Coil #4 [C]

Stick Coil Connector #3 [D] (disconnect)

Pull the main harness upward and remove the stick coil #3.

Remove[A]. the spark plugs using the 16 mm plug wrench

Owner’s Tool - Spark Plug Wrench, 16 mm: 92110–1146

2-40 PERIODIC MAINTENANCE

Periodic Maintenance Procedures

Clean the spark plug, preferably in a sandblasting device, and then clean off any abrasive particles. The plug may also be cleaned using a high-flash point solvent and a wire brush or other suitable tool.

If the spark plug center electrode [A] and/or side electrode

[B]are corrected or damaged, or if the insulator [C] is cracked, replace the plug. Use the standard spark plug

or its equivalent.

Measure the gaps [D] with a wire-type thickness gauge. If the gap is incorrect, carefully bend the side electrode with a tool to obtain the correct gap.

Spark Plug Gap: 0.7 ~ 0.8 mm (0.028 ~ 0.031 in.)

Insert the spark plug vertically into the plug hole with the spark plug installed in the plug wrench [A].

Owner’s Tool - Spark Plug Wrench, 16 mm: 92110–1146

Tighten:

Torque - Spark Plugs: 13 N·m (1.3 kgf·m, 113 in·lb)

Insert the coils as shown being careful of the coil heads [A] direction.

Fit the coils securely.

CAUTION

Do not tap the coil head while installing the coil.

Be sure the stick coils are installed by pulling up [A] it

lightly.

Connect the connectors. Install:

Thermostat Bracket Bolt (see Cooling System chapter) Fuel Tank (see Fuel System (DFI) chapter)

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