FRAME 15-1

15-2 FRAME

Exploded View

G: Apply grease.

L: Apply a non-permanent locking agent.

15-4 FRAME

Exploded View

FRAME 15-5

Exploded View

15-6 FRAME

Exploded View

FRAME 15-7

Seats

Rear• Seat Removal

Insert the ignition switch key into the seat lock [A], turning the key clockwise, pulling up on the rear of the seat [B], and pulling the seat backward.

Rear• Seat Installation

Slip the rear seat hooks [A] into the hollow-cubic bracket

•[B] on the frame.

•Insert the seat latch [C] into the latch hole [D].

Push down the rear part of the seat until the lock clicks.

Front• Seat Removal

Remove:

Rear Seat (see Rear Seat Removal)

Mounting Bolt [A]

• Seat Bracket [B]

Remove the front seat [C] by pulling the rear of it up and backward.

Front• Seat Installation

Slip the front seat hook [A] under the brace [B] on the fuel tank bracket.

15-8 FRAME

Side Covers

Side• Cover Removal

•Remove the bolt [A].

Pull the side cover [B] evenly outward to clear the stoppers.

Side• Cover Installation

•Insert the tabs [A] into the holes [B]. Install the bolt.

FRAME 15-9

Fairings

Inner• Cover Removal

Remove:

Inner Cover Screws [A] and Washers

Inner Cover [B]

Inner• Cover Installation

Fit the projection [A] on the inner cover [B] into the hole

•[C] in the fairing.

Install the washers and inner cover screws.

Fairing• Removal

Remove:

Fairing Mounting Bolts [A] (both side)

Headlight Connectors

Fairing• Installation

•Install the headlight connectors.

Fit the projections [A] on the fairing bracket into the holes

•[B] in the fairing.

Tighten the fairing mounting bolts.

Fairing• Bracket Removal

Remove:

Fairing (see Fairing Removal)

Meter Unit (see Electrical System chapter)

Turn Signal Light Nuts [A] and Lights

Rubber Cover [B]

Clamps [C]

Bolts [D]

Fairing Bracket [E]

15-10 FRAME

Seat Covers

Seat• Cover Removal

Remove:

Seats

Screws [A]

•Push the central pin, and then remove the quick rivets [A].

•Pull the front portions [A] of the seat cover outside [B], and then remove the seat cover backward.

Seat• Cover Installation

•Installation is reverse of removal.

Put the projections [A] into the grommets [B] on the frame.

FRAME 15-11

Mud Guard

Mud• Guard Removal

Remove:

Chain Cover (see Final Drive chapter)

Bolt [A]

Clamp [B]

•Lift up the mud guard [A], and then pull it out backward.

Mud• Guard Installation

Put the projections [A] into the grommets [B].

15-12 FRAME

Fenders

Front• Fender Removal

Remove:

Front Wheel (see Wheels/Tires chapter)

Brake Hose Clamps

Front Reflector Bolts [A]

• Bolts [B] (both side) Remove the front fender [C].

Front• Fender Installation

Apply a non-permanent locking agent to the threads of

•the bracket bolts. Tighten:

Torque - Front Fender Bracket Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)

• Front Fender Bolts: 3.9 N·m (0.40 kgf·m, 35 in·lb)

•Install the brake hose clamps to the front fender holes. Install the front wheel (see Wheels/Tires chapter).

Rear• Fender Rear Removal

Remove:

Seats

Seat Cover

Diodes [A] (pull out)

Stop and Turn Signal Light Lead Connectors [B] Seat Lock Mounting Bolts [C]

Rear Fender Assy Bolts [D]

•Remove:Screws [A] and Washers

Tail-Lamp Assembly [B]

•Remove:

Bolts [A]

Storage Compartment [B]

FRAME 15-13

Fenders

•Remove:

Quick Rivets [A]

Rear Fender Rear [B]

Rear• Fender Rear Installation

Put the projection [A] into the hole [B].

•Put the projections [A] into the holes [B].

•Installation is reverse of removal.

15-14 FRAME

Frame Cover

Frame• Cover Removal

Remove:

Bolts [A]

Frame Cover [B] (both side)

FRAME 15-15

Battery Case

Battery• Case Removal

Remove:

Seats

Seat Cover

Rear Fender Assy

Side Covers

Battery

• Reserver Tank Screws

Pull out the battery case [A] backward.

Battery• Case Installation

Put the battery case attachments [A] at the projections [B] on the frame.

15-16 FRAME

Side Stand

Side• Stand Removal

•Raise the rear wheel off the ground with the stand. Remove:

Side Stand Switch Bolt [A]

Side Stand Switch [B]

Spring [C]

Side Stand Nut [D]

Side Stand Bolt [E]

Side Stand [F]

Side• Stand Installation

•Apply grease to the sliding area [B] of the side stand [A]. Tighten the bolt and lock them with the nut.

•Torque - Side Stand Bolt: 44 N·m (4.5 kgf·m, 33 ft·lb)

•Hook the spring

Install the side stand switch.

○Apply a non-permanent locking agent to the thread of the switch bolt.

Torque - Side Stand Switch Bolt: 8.8 N·m (0.90 kgf·m, 78 in·lb)

FRAME 15-17

Rear View Mirrors

Rear• View Mirrors Removal

Loosen the lower hexagonal area [A] for tightening to remove the rear view mirror from the holder.

CAUTION

Do not force to tighten and/or loosen the upper hexagonal area (Adapter) [B] with a pair of spanners. Disassembly of this area is Not Available. Non-permanent locking agent [D] is already applied to the threads of this inner area. Forcible loosening may damage the adapter and/or the turning mechanism of the stay [C].

Rear• View Mirrors Installation

Screw the mounting area of the right rear view mirror into the holder all the way, and tighten the lower hexagonal area for tightening securely.

Lower Hexagonal Area for Tightening [A]

Upper Hexagonal Area (Adapter) [B]

Rear View Mirror (Right) [C]

•Turn the stay [A] to assure the safe conditions of the rear

•with the operator sat on the motorcycle.

Adjust the rear view mirror slightly with its mirror [B]. ○Installation and adjustment of the left side are common

with those of the right side. Follow the procedure specified at the right side.

15-18 FRAME

Frame

Frame• Inspection

Visually inspect the frame for cracks, dents, bending, or warp.

○If there is any damage to the frame, replace it.

WARNING

A repaired frame may fail in use, possibly causing an accident. If the frame is bent, dented, cracked, or warped, replace it.