SUSPENSION 13-1
Suspension |
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Table of Contents |
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Exploded View........................................................................................................................ |
13-2 |
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Specifications ......................................................................................................................... |
13-6 |
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Special Tools .......................................................................................................................... |
13-7 |
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Front Fork............................................................................................................................... |
13-8 |
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Front Fork Removal .......................................................................................................... |
13-8 |
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Front Fork Installation ....................................................................................................... |
13-8 |
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Front Fork Oil Change ...................................................................................................... |
13-8 |
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Front Fork Disassembly .................................................................................................... |
13-9 |
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Front Fork Assembly......................................................................................................... |
13-11 |
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Inner Tube/Outer Tube Inspection .................................................................................... |
13-12 |
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Dust Seal Inspection ......................................................................................................... |
13-12 |
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Fork Spring Inspection ...................................................................................................... |
13-12 |
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Rear Shock Absorber ............................................................................................................. |
13-13 |
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Rebound Damping Force Adjustment............................................................................... |
13-13 |
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Spring Preload Adjustment ............................................................................................... |
13-13 |
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Rear Shock Absorber Removal ........................................................................................ |
13-13 |
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Rear Shock Absorber Installation ..................................................................................... |
13-14 |
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Rear Shock Absorber Inspection ...................................................................................... |
13-14 |
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Swingarm................................................................................................................................ |
13-15 |
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Swingarm Removal........................................................................................................... |
13-15 |
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Swingarm Installation........................................................................................................ |
13-16 |
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13 |
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Swingarm Bearing Removal ............................................................................................. |
13-16 |
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..........................................................................................Swingarm Bearing Installation |
13-17 |
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Swingarm Bearing, Sleeve Inspection .............................................................................. |
13-17 |
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Chain Guide Inspection..................................................................................................... |
13-17 |
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Tie-rod, Rocker Arm ............................................................................................................... |
13-18 |
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Tie-rod Removal ............................................................................................................... |
13-18 |
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Tie-rod Installation ............................................................................................................ |
13-18 |
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Rocker Arm Removal........................................................................................................ |
13-18 |
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Rocker Arm Installation..................................................................................................... |
13-18 |
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Rocker Arm/Tie-rod Bearing, Sleeve Inspection............................................................... |
13-19 |
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13-2 SUSPENSION
Exploded View
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SUSPENSION 13-3 |
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Exploded View |
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No. |
Fastener |
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Torque |
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Remarks |
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N·m |
kgf·m |
ft·lb |
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1 |
Front fork clamp bolts (Upper) |
20 |
2.0 |
14 |
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2 |
Front fork clamp bolts (Lower) |
20 |
2.0 |
14 |
AL |
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3 |
Front fork top plugs |
25 |
2.5 |
18 |
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4 |
Front fork bottom Allen bolts |
30 |
3.1 |
22 |
L |
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5 |
Front axle clamp bolt |
34 |
3.5 |
25 |
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6. Right fork leg
7. Left fork leg
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. L: Apply a non-permanent locking agent.
R: Replacement Parts
13-4 SUSPENSION
Exploded View
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SUSPENSION 13-5 |
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Exploded View |
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No. |
Fastener |
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Torque |
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Remarks |
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N·m |
kgf·m |
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ft·lb |
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1 |
Rear shock absorber nuts (upper and lower) |
34 |
3.5 |
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25 |
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2 |
Swingarm pivot shaft nut |
108 |
11 |
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80 |
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3 |
Swingarm pivot shaft locknut |
98 |
10 |
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72 |
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4 |
Rocker arm nut |
34 |
3.5 |
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25 |
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5 |
Tie-rod bolts |
59 |
6.0 |
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43 |
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13-6 SUSPENSION
Specifications
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Item |
Standard |
Front Fork (per one unit): |
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Fork inner tube outside diameter |
41 mm (1.61 in.) |
Air Pressure |
Atmospheric pressure (Non-adjustable) |
Fork spring setting |
Non-adjustable |
Damper setting |
Non-adjustable |
Fork oil viscosity |
KAYABA KHL34-G10 |
Fork oil capacity |
452 ±4 mL (15.28 ±0.135 US oz.) (completely dry) |
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approx. 385 mL (13.01 US oz.) (when changing oil) |
Fork oil level |
115 ±2 mm (4.53 ±0.08 in.) below from inner tube top |
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with fully compressed, without fork spring |
Fork spring free length |
277.2 mm (10.91 in.) (Service limit 272 mm (10.71 in.)) |
Rear Shock Absorber: |
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Rebound damping force |
Number 2 (Adjustable Range: Number 1 4) |
Spring preload |
4th position (Adjustable Range: 1st 7th position) |
Gas pressure |
980 kPa (10 kgf/cm², 142 psi, Non-adjustable) |