APPENDIX 17-1

17

17-2 APPENDIX

Cable, Wire, and Hose Routing

APPENDIX 17-3

Cable, Wire, and Hose Routing

1.Fixes by the left side clamp of the tank.

2.Run the tank drain hose under the bracket for the side cover.

3.Air cleaner drain hose

4.Cooling reserve tank hose (Run the hose inside the under ring.)

5.Fuel tank drain hose

6.Fixes by the swingarm clamp

7.Fuel level sensor

8.Fixes by the right side clamps two places of the tank.

9.Run the lead outside the frame.

10.Fuel level sensor lead

17-4 APPENDIX

Cable, Wire, and Hose Routing

17-6 APPENDIX

Cable, Wire, and Hose Routing

APPENDIX 17-7

Cable, Wire, and Hose Routing

1.Run the main harness through lower and right side of the thermostat.

2.Frame ground (with thermostat bracket)

3.Ignition switch connector

4.Meter ground

5.Engine harness

6.Water temperature sensor

7.Inlet air pressure sensor

8.Clamp

9.To pickup coil and oil pressure switch

10.To fuel level gauge and fuel reserve switch

11.To fuel pump

12.Regulator/rectifier

13.Run the lead through the inside of the pipe.

14.Speed sensor

15.To side stand switch

16.Neutral switch

17.To alternator

18.To ignition coil

19.Horn

20.Cam sensor

21.Fan switch

22.Run the harness between the engine bracket and the left side space of the heat cover.

23.Starter cable

24.Band

25.Run the cam sensor lead through the inside of the horn lead.

17-8 APPENDIX

Cable, Wire, and Hose Routing

APPENDIX 17-9

Cable, Wire, and Hose Routing

1.Tail light

2.Clamp

3.Atmospheric pressure sensor

4.To ECU fuse

5.Junction Box

6.To self-diagnosis indicator terminal

7.Pickup coil and oil pressure switch

8.Fuel pump

9.Fuel level gauge and fuel reserve switch

10.To inlet air temperature sensor

11.Fan motor connector

12.Inlet air pressure sensor

13.Water temperature sensor

14.Engine harness

15.Meter ground

16.Ignition switch lead

17.Frame ground (with thermostat)

18.Right switch housing lead

19.Left switch housing lead

20.Running position light

21.Headlights

22.Turn signal lights

23.To fun motor

24.Ignition coil

25.Vehicle-down sensor

26.To rear brake switch

27.Starter relay

28.Regulator/rectifier

29.To battery positive cable

30.Connect the battery negative cable and battery.

31.Battery

32.ECU

33.Turn signal light relay

34.Fuel pump relay

35.ECU main relay

36.License light

37.Rear right turn signal light

38.Rear left turn signal light

39.Band

40.Battery negative cable

41.Back view

42.Battery negative cable (Run the cable through under the cross pipe.)

43.Throttle cable (accelerator)

44.Throttle cable (decelerator)

45.Clutch cable

46.Run the clutch cable inside the chain tensioner.

17-10 APPENDIX

Cable, Wire, and Hose Routing

APPENDIX 17-11

Cable, Wire, and Hose Routing

1.Clamp the position of branch harness and front right turn signal light lead.

2.Run the meter harness into the hole of cover.

3.Meter

4.Set the cover to cover all of the connector.

5.Clamp the right and left switch housing lead and front left turn signal light lead.

6.To left switch housing

7.To front left turn signal light

8.To right switch housing

9.Headlight high and low

10.Running position light

11.Install the lead with its inner side facing inward.

12.To front right turn signal light

13.Clutch cable

14.Starter cable

15.Run the ignition switch lead in front of clutch and starter cable.

16.Run the leads for the clutch, starter and the ignition switch in order from the head pipe and in front of these, run the both throttle cables as decelerating one is outer.

17.Throttle cable (Run the cable in rear of the main harness.)

18.Brake hose

19.Main harness

20.Connect green tape side to left head lamp.

17-12 APPENDIX

Cable, Wire, and Hose Routing

APPENDIX 17-13

Cable, Wire, and Hose Routing

1.Clamp

2.Brake hose

3.Run the brake hose through the inside of the reservoir hose.

4.Tight the bolt to the specified torque with the stopper (for turning prevention) applied.

5.Seat lock

6.Seat lock cable

17-14 APPENDIX

Cable, Wire, and Hose Routing

APPENDIX 17-15

Cable, Wire, and Hose Routing

1.Cam sensor lead (Run the lead between the convex area of cap center and bolt head to secure the coupler.)

2.Fan switch horn lead

3.Cap

4.Clutch cable (Run the cable through forward the water hose.)

5.Air suction valve

6.Water hose (Thermostat – Radiator)

7.Water hose (Head – Thermostat)

8.Inlet air pressure sensor

9.Vacuum hose (Run the vacuum hose under the throttle cable to connect with the inlet air pressure sensor.)

10.Throttle cable (accelerator)

11.Throttle cable (decelerator)

12.Vacuum balance tube

13.Choke Cable (Run the cable through left side of hose.)

14.Hose (air suction valve – air cleaner)

15.Stick coil

16.Fuel pump

17.Fuel hose

18.To inlet air pressure sensor

19.To air suction valve

20.Plate

21.Throttle body

22.Radiator fan lead (Run the lead through forward the water hose.)

17-16 APPENDIX

Cable, Wire, and Hose Routing

APPENDIX 17-17

Cable, Wire, and Hose Routing

1.Bend the bracket as shown to secure the lead.

2.Bend the bracket.

3.Install the lead upward.

4.Pickup coil and oil pressure switch (Run the cable through inner side from the starter lead.)

5.Install the exterior of the lead with staking area facing downward.

6.Battery negative cable (Run the cable through under the cross pipe.)

7.Starter lead (Run the lead through outside of engine bracket and under the cross pipe.)

8.Starter lead (Run the lead through on the alternator lead.)