- •TABLE OF CONTENTS
- •Chapter 1 INTRODUCTION
- •The es-ice Environment
- •es-ice Meshing Capabilities
- •Tutorial Structure
- •Trimming Tutorial Overview
- •Required Files
- •Trimming Tutorial files
- •Automatic 2D Tutorial files
- •Wall Temperature Tutorial files
- •Mesh Replacement Tutorial files
- •Multiple Cylinder Tutorial files
- •Closed-Cycle Tutorial files
- •Sector Tutorial files
- •Two-Stroke Tutorial files
- •Mapping Tutorial files
- •ELSA Tutorial files
- •Chapter 2 SURFACE PREPARATION IN STAR-CCM+
- •Importing and Scaling the Geometry
- •Creating Features
- •Defining Surfaces
- •Remeshing and Exporting the Geometry
- •Chapter 3 GEOMETRY IMPORT AND VALVE WORK
- •Importing the Surfaces
- •Modelling the Valves
- •Saving the Model
- •Chapter 4 MESHING WITH THE TRIMMING METHOD
- •Modifying Special Cell Sets in the Geometry
- •Defining Flow Boundaries
- •Creating the 2D Base Template
- •Creating the 3D Template
- •Trimming the 3D Template to the Geometry
- •Improving cell connectivity
- •Assembling the Trimmed Template
- •Running Star Setup
- •Saving the Model
- •Chapter 5 CREATING AND CHECKING THE MESH
- •Chapter 6 STAR SET-UP in es-ice
- •Load Model
- •Analysis Set-up
- •Valve Lifts
- •Assembly
- •Combustion
- •Initialization
- •Cylinder
- •Port 1 and Port 2
- •Boundary Conditions
- •Cylinder
- •Port and Valve 1
- •Port and Valve 2
- •Global settings
- •Post Set-up
- •Cylinder
- •Port 1 and Port 2
- •Global settings
- •Time Step Control
- •Write Data
- •Saving the Model
- •Chapter 7 STAR SET-UP in pro-STAR
- •Using the es-ice Panel
- •Setting Solution and Output Controls
- •File Writing
- •Chapter 8 RUNNING THE STAR SOLVER
- •Running in Serial Mode
- •Running in Parallel Mode
- •Running in Parallel on Multiple Nodes
- •Running in Batch
- •Restarting the Analysis
- •Chapter 9 POST-PROCESSING: GENERAL TECHNIQUES
- •Creating Plots with the es-ice Graph Tool
- •Calculating Apparent Heat Release
- •Plotting an Indicator Diagram
- •Calculating Global Engine Quantities
- •Creating a Velocity Vector Display
- •Creating an Animation of Fuel Concentration
- •Creating an Animation of Temperature Isosurfaces
- •Chapter 10 USING THE AUTOMATIC 2D TEMPLATE
- •Importing the Geometry Surface
- •Defining Special Cell Sets in the Geometry
- •Modelling the Valves
- •Creating the Automatic 2D Template
- •Refining the 2D Template Around the Injector
- •Adding Features to the Automatic 2D Template
- •Using Detailed Automatic 2D Template Parameters
- •Saving the es-ice Model File
- •Chapter 11 MULTIPLE-CYCLE ANALYSIS
- •Setting Up Multiple Cycles in es-ice
- •Setting Up Multiple Cycles in pro-STAR
- •Chapter 12 HEAT TRANSFER ANALYSIS
- •Resuming the es-ice Model File
- •Mapping Wall Temperature
- •Exporting Wall Heat Transfer Data
- •Saving the es-ice Model File
- •Cycle-averaging Wall Heat Transfer Data
- •Post-processing Wall Heat Transfer Data in pro-STAR
- •Plotting average wall boundary temperatures
- •Plotting average heat transfer coefficients
- •Plotting average near-wall gas temperature at Y-plus=100
- •Mapping Heat Transfer Data to an Abaqus Model via STAR-CCM+
- •Chapter 13 MESH REPLACEMENT
- •Preparing the File Structure
- •Rebuilding the Dense Mesh
- •Creating Ahead Files for the Dense Mesh
- •Defining Mesh Replacements
- •Setting Up Mesh Replacement in pro-STAR
- •Setting up the coarse model
- •Setting up the dense model
- •Chapter 14 MULTIPLE CYLINDERS
- •Resuming the es-ice Model File
- •Making, Cutting and Assembling the Template
- •Setting Up Multiple Cylinders
- •Checking the Computational Mesh
- •STAR Set-Up in es-ice
- •Analysis set-up
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Post Setup
- •Time Step Control
- •Write Data
- •Saving the es-ice Model File
- •Importing the Geometry
- •Generating the Closed-Cycle Polyhedral Mesh
- •Assigning shells to geometry cell sets
- •Specifying General, Events and Cylinder parameters
- •Creating a spray-optimised mesh zone
- •Importing a user intermediate surface
- •Checking the spray-optimised zone
- •Creating the closed-cycle polyhedral mesh
- •Running Star Setup
- •Creating and checking the computational mesh
- •Saving the Model File
- •Chapter 16 DIESEL ENGINE: SECTOR MODEL
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Defining the Fuel Injector
- •Creating the 2D Template
- •Creating the Sector Mesh
- •Creating and Checking the Mesh
- •Saving the Model
- •Chapter 17 DIESEL ENGINE: STAR SET-UP IN es-ice and pro-STAR
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice Panel
- •Selecting Lagrangian and Liquid Film Modelling
- •Setting up the Fuel Injection Model
- •Setting up the Liquid Film Model
- •Setting up Analysis Controls
- •Writing the Geometry and Problem Files and Saving the Model
- •Chapter 18 DIESEL ENGINE: POST-PROCESSING
- •Creating a Scatter Plot
- •Creating a Spray Droplet Animation
- •Chapter 19 TWO-STROKE ENGINES
- •Importing the Geometry
- •Meshing with the Trimming Method
- •Assigning shells to geometry cell sets
- •Creating the 2D template
- •Creating the 3D template
- •Trimming the 3D template to the geometry
- •Assembling the trimmed template
- •Running Star Setup
- •Checking the mesh
- •STAR Set-up in es-ice
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the es-ice Model File
- •Chapter 20 MESHING WITH THE MAPPING METHOD
- •Creating the Stub Surface in the Geometry
- •Creating the 2D Base Template
- •Creating the 3D Template
- •General Notes About Edges and Splines
- •Creating Edges and Splines Near the Valve Seat
- •Creating the Remaining Edges and Splines
- •Creating Patches
- •The Mapping Process
- •Chapter 21 IMPROVING THE MAPPED MESH QUALITY
- •Creating Plastered Cells
- •Chapter 22 PISTON MODELING
- •Meshing the Piston with the Shape Piston Method
- •Chapter 23 ELSA SPRAY MODELLING
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Setting the Events and Cylinder Parameters
- •Creating the Spray Zone
- •Creating the Sector Mesh
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice panel
- •Activating the Lagrangian model
- •Defining the ELSA scalars
- •Setting up the Lagrangian droplets
- •Defining boundary regions and boundary conditions
- •Setting up analysis controls
- •Adding extended data for the ELSA model
- •Writing the Geometry and Problem Files and Saving the Model
Chapter 1 |
INTRODUCTION |
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Required Files |
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also in millimetres.
Table 1-1 summarises the engine operating conditions and characteristics:
Table 1-1: Summary of Trimming Tutorial Engine
Bore |
90.0 mm |
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Stroke |
68.5 mm |
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Connecting Rod Length (L) |
145.0 mm |
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Piston Pin Offset (P) |
0.0 mm |
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Engine Speed |
3600 rpm |
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Note that the Closed-Cycle, Sector and Two-Stroke tutorials in Chapter 15, Chapter 16 and Chapter 19 use a different engine geometry. An overview of these geometries is provided in the relevant chapters.
Required Files
The STAR-CD installation includes the basic tutorial files needed to begin working through the examples in this manual. These files are summarised below.
Trimming Tutorial files
The files required for the trimming tutorial are shown in Table 1-2 and can be found in the following directory:
$STARDIR/STARCDTUTS/4.20/generic/es-ice/TRIMMING_TUTORIALS
Table 1-2: Summary of Trimming Tutorial files
File Name |
Description |
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Surface of the engine geometry, with different cell |
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geometry.dbs |
types assigned to the combustion dome, piston, cyl- |
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inder wall, each port and valve |
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manifold.dbs |
Volume mesh of the intake and exhaust manifolds, |
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generated using STAR-CCM+ |
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vlift01.dat |
Valve lift profile (in millimetres) as a function of |
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vlift02.dat |
crank angle |
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cylinder-3600.dat |
A table of fluid pressure and temperature as a func- |
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intake-3600.dat |
tion of crank angle. This information is used to set |
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exhaust-3600.dat |
initial and boundary conditions. |
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scalar1.inp |
pro-STAR input files for post-processing the analy- |
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isoTemp.inp |
sis results. |
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scriptScalar1.sh |
Shell scripts for running pro-STAR in batch mode |
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scritIsoTemp.sh |
to generate animations. |
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Version 4.20 |
1-5 |
INTRODUCTION |
Chapter 1 |
Required Files |
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Automatic 2D Tutorial files
The files required for the tutorial on automatic 2D template generation are shown in Table 1-3 and can be found in the following directory:
$STARDIR/STARCDTUTS/4.20/generic/es-ice/AUTO_2D
Table 1-3: Summary of Wall Temperature Tutorial files
File Name |
Description |
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Surface of the engine geometry, with different cell |
geometry.dbs |
types assigned to the combustion dome, piston, cylin- |
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der wall, ports and valves |
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vlift01.dat |
Valve lift profiles (in millimetres) as a function of |
vlift02.dat |
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vlift03.dat |
crank angle |
vlift04.dat |
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Wall Temperature Tutorial files
The files required for the tutorial on mapping wall temperature are shown in Table 1-4 and can be found in the following directory:
$STARDIR/STARCDTUTS/4.20/generic/es-ice/MAPPING_WALL_TEMPERATURE
Table 1-4: Summary of Wall Temperature Tutorial files
File Name |
Description |
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Surface shells of the cylinder liner, dome, piston, |
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cylinder_htx.dbs |
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ports and valves for mapping non-uniform wall tem- |
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valves_htx.dbs |
perature data |
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cylinder_htx.usr |
Temperature data with reference to surface shells in |
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cylinder_htx.usr |
the files above |
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Mesh Replacement Tutorial files
The files required for the mesh replacement tutorial are shown in Table 1-5 and can be found in the following directory:
$STARDIR/STARCDTUTS/4.20/generic/es-ice/MESH_REPLACEMENT
Table 1-5: Summary of Mesh Replacement Tutorial files
File Name |
Description |
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save_es-ice.dense |
es-ice model file containing the dense mesh used |
during the mesh replacement tutorial |
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1-6 |
Version 4.20 |
Chapter 1 |
INTRODUCTION |
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Required Files |
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Multiple Cylinder Tutorial files
The files required for the multiple cylinder tutorial are shown in Table 1-6 and can be found in the following directory:
$STARDIR/STARCDTUTS/4.20/generic/es-ice/MULTIPLE_CYLINDERS
Table 1-6: Summary of Multiple Cylinder Tutorial files
File Name |
Description |
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save_es-ice.mul- |
es-ice model file used as the starting point in the mul- |
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tiCylinder |
tiple cylinder tutorial |
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manifoldTwin.dbs |
Volume mesh of the intake and exhaust manifolds |
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used in the multiple cylinder tutorial |
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Closed-Cycle Tutorial files
The files required for the closed-cycle tutorial are shown in Table 1-7 and can be found in the following directory:
$STARDIR/STARCDTUTS/4.20/generic/es-ice/CLOSED-CYCLE_POLYMESH
Table 1-7: Summary of Closed-Cycle Tutorial files
File Name |
Description |
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closed-cycleD |
Surface mesh representing the cylinder geometry of the |
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iesel.dbs |
closed-cycle diesel engine |
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uisDiesel.dbs |
“User Intermediate Surface” that separates the upper and |
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lower portions of the cylinder |
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injection.tbl |
pro-STAR table file defining the injection mass flow rate |
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as a function of crank angle |
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Sector Tutorial files
The files required for the sector tutorial are shown in Table 1-8 and can be found in the following directory:
$STARDIR/STARCDTUTS/4.20/generic/es-ice/SECTOR_TUTORIALS
Version 4.20 |
1-7 |
INTRODUCTION |
Chapter 1 |
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Required Files |
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Table 1-8: Summary of Sector Tutorial files |
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File Name |
Description |
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bowl.dbs |
Surface of the piston bowl geometry |
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injection.tbl |
pro-STAR table file defining the injection mass |
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flow rate as a function of crank angle |
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droplets.inp |
pro-STAR input files for post-processing results |
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scriptDroplets.sh |
Shell script for running pro-STAR in batch mode |
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to generate animations |
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Two-Stroke Tutorial files
The files required for the two-stroke tutorial are shown in Table 1-9 and can be found in the following directory:
$STARDIR/STARCDTUTS/4.20/generic/es-ice/TWO_STROKE
Table 1-9: Summary of Two-Stroke Tutorial files
File Name |
Description |
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twoStroke- |
Surface mesh representing the cylinder geometry of the |
Cylinder.dbs |
two-stroke engine |
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twoStroke- |
Surface mesh representing the port geometry of the |
Port.dbs |
two-stroke engine |
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Mapping Tutorial files
The files required for the mapping tutorials are shown in Table 1-10 and can be found in the following directory:
$STARDIR/STARCDTUTS/4.20/generic/es-ice/MAPPING_TUTOTRIALS
1-8 |
Version 4.20 |