Добавил:
Upload Опубликованный материал нарушает ваши авторские права? Сообщите нам.
Вуз: Предмет: Файл:
Suzuki_GSX-R_600_K6-K7.pdf
Скачиваний:
25
Добавлен:
10.02.2015
Размер:
50.73 Mб
Скачать

ELECTRICAL SYSTEM 9-1

ELECTRICAL SYSTEM

CONTENTS

CAUTIONS IN SERVICING

.........................................................................

 

 

CONNECTOR ........................................................................................

 

 

 

COUPLER..............................................................................................

 

 

 

CLAMP ..................................................................................................

 

 

 

FUSE......................................................................................................

 

 

 

SEMI-CONDUCTOR EQUIPPED ...............................................PART

 

BATTERY ..............................................................................................

 

 

 

CONNECTING THE BATTERY.............................................................

 

 

WIRING PROCEDURE..........................................................................

 

 

 

USING THE MULTI-CIRCUIT .................................................TESTER

 

LOCATION OF ELECTRICAL .........................................COMPONENTS

 

CHARGING SYSTEM .................................................................................

 

 

E

TROUBLESHOOTING

 

 

 

 

L

INSPECTION

 

 

 

 

 

STARTER SYSTEM AND SIDE-STAND/

 

IGNITION INTERLOCK SYSTEM

P

 

 

TROUBLESHOOTING...........................................................................

M

 

 

 

STARTER MOTOR REMOVAL.............................................................

 

 

A

 

 

STARTER MOTOR DIS .....................................................SSE BLY

 

STARTER MOTOR INSPECTION.........................................................

 

 

S

 

 

 

STARTER MOTOR RE ......................................................SSEMBLY

 

 

STARTER RELAY INSPECTION ..........................................................

SIDE STAND/IGNITION INTERLOCK

SYSTEM PARTS INSPECTION ............................................................

IGNITION SYSTEM .....................................................................................

IMMOBILIZER (Except for E-03, 28, 33)..............................................

TROUBLESHOOTING...........................................................................

INSPECTION .........................................................................................

COMBINATION METER .............................................................................

DESCRIPTION.......................................................................................

REMOVAL AND DISASSEMBLY .........................................................

INSPECTION .........................................................................................

LAMPS ........................................................................................................

HEADLIGHT, BRAKE LIGHT/TAILLIGHT,

LICENSE PLATE LIGHT AND TURN SIGNAL LIGHT.........................

9-

3

 

 

9-

3

 

 

9-

3

 

 

9-

3

 

 

9-

3

 

 

9-

4

 

 

9-

4

 

 

9-

4

 

 

9-

4

 

 

9-

5

 

 

9-

6

 

 

9-

8

 

 

9-

8

 

 

9-

9

 

 

9-12

 

 

9-12

 

 

9-13

 

 

9-14

 

 

9-14

 

 

9-15

 

 

9-16

 

 

 

 

 

9-17

 

9

9-20

 

 

9-21

 

 

9-23

 

 

9-25

 

 

9-29

 

 

9-29

 

 

9-30

 

 

9-31

 

 

9-35

 

 

9-35

 

 

 

 

 

 

9-2 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM

CONTENTS

RELAYS ......................................................................................................

 

9-37

TURN SIGNAL/SIDE-STAND RELAY ..................................................

 

9-37

STARTER RELAY .................................................................................

 

9-37

FUEL PUMP RELAY .............................................................................

 

9-37

COOLING FAN RELAY.........................................................................

 

9-37

IGNITION SWITCH REMOVAL .............................................................

 

9-38

IGNITION SWITCH INSTALLATION.....................................................

 

9-38

SWITCHES INSPECTION .....................................................................

 

9-39

BATTERY ....................................................................................................

 

9-40

SPECIFICATIONS .................................................................................

 

9-40

INITIAL CHARGING ..............................................................................

 

9-40

SERVICING ...........................................................................................

E

9-42

RECHARGING OPERATION

9-42

 

 

 

 

 

L

 

P

 

M

 

 

A

 

 

S

 

 

ELECTRICAL SYSTEM 9-3

CAUTIONS IN SERVICING

CONNECTOR

When connecting a connector, be sure to push it in until a click is felt.

Inspect the connector for corrosion, contamination and breakage in its cover.

COUPLER

 

 

 

 

 

 

 

 

 

 

 

Click

 

• With a lock type coupler, be sure to release the lock when dis-

 

 

 

 

connecting, and push in fully to engage the lock when con-

 

 

 

 

necting.

 

 

 

 

 

 

 

• When disconnecting the coupler, be sure to hold the coupler

 

 

 

 

itself and do not pull the lead wires.

 

 

 

E

 

 

• Inspect each terminal on the coupler for being loose or bent.

 

 

 

• Inspect each terminal for corrosion and contamination.

L

 

 

 

 

 

 

 

CLAMP

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Clamp the wire harness at such positions as indicated in

 

 

 

 

 

A

 

 

 

CORRECT

INCORRECT

“WIRING HARNESS ROUTING”. ( M10-17 to -20)

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

• Bend the clamp properly so that the wire harness is clamped

 

 

 

 

securely.

 

 

 

 

 

 

 

• In clamping the wire harness, use care not to allow it to hang

 

 

 

 

down.

 

 

 

 

 

 

 

• Do not use wire or any other substitute for the band type

 

 

 

 

clamp.

 

 

 

 

 

 

 

FUSE

When a fuse blows, always investigate the cause to correct it and then replace the fuse.

Do not use a fuse of a different capacity.

Do not use wire or any other substitute for the fuse.

9-4 ELECTRICAL SYSTEM

SEMI-CONDUCTOR EQUIPPED PART

 

• Be careful not to drop the part with a semi-conductor built in

INCORRECT

such as a ECM.

 

When inspecting this part, follow inspection instruction strictly. Neglecting proper procedure may cause damage to this part.

BATTERY

• The MF battery used in this motorcycle does not require main-

 

 

tenance (e.g., electrolyte level inspection, distilled water

 

 

replenishment).

 

 

 

 

 

• During normal charging, no hydrogen gas is produced. How-

 

 

ever, if the battery is overcharged, hydrogen gas may be pro-

 

 

duced. Therefore, be sure there are no fire or spark sources

 

 

(e.g., short circuit) nearby when charging the battery.

 

 

 

• Be sure to recharge the battery in a well-ventilated and open

L

area.

 

 

 

• Note that the charging system for the MF battery is different

 

E

 

 

 

P

from that of a conventional battery. Do not replace the MF

 

 

battery with a conventional battery.

M

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

CONNECTING THE BATTERY

 

 

 

 

• When disconnecting terminals from the battery for disassem-

 

 

bly or servicing, be sure to disconnect the - battery lead

 

 

wire, first.

S

 

 

 

 

When connecting the battery lead wires, be sure to connect the + battery lead wire, first.

If the terminal is corroded, remove the battery, pour warm water over it and clean it with a wire brush.

After connecting the battery, apply a light coat of grease to the battery terminals.

Install the cover over the + battery terminal.

WIRING PROCEDURE

Properly route the wire harness according to the “WIRING HARENESS ROUTING” section. ( 10-17 to -20)

ELECTRICAL SYSTEM 9-5

USING THE MULTI-CIRCUIT TESTER

Properly use the multi-circuit tester + and - probes. Improper use can cause damage to the motorcycle and tester.

If the voltage and current values are not known, begin measuring in the highest range.

When measuring the resistance, make sure that no voltage is applied. If voltage is applied, the tester will be damaged.

After using the tester, be sure to turn the switch to the OFF position.

09900-25008: Multi-circuit tester set

Before using the multi-circuit tester, read its instruction manual.

NOTE:

 

 

 

* When connecting the multi-circuit tester, use the needle

E

pointed probe to the back side of the lead wire coupler and

 

 

 

connect the probes of tester to them.

L

 

 

 

* Use the needle pointed probe to prevent the rubber of the

 

 

water proof coupler from damage.

P

 

 

 

 

 

09900-25009: Needle pointed probe set

 

 

 

M

 

 

A

 

 

 

S

 

 

 

Соседние файлы в предмете [НЕСОРТИРОВАННОЕ]