- •260302.65 "Технология рыбы и рыбных продуктов"
- •Оглавление
- •Введение
- •Part 1. History and present day of fish industry unit 1. Fishing industry text 1
- •The fishing industry of Russia
- •The Ocean
- •The composition of sea water
- •A) Blue fields of Russia
- •B) Russian seafood supply
- •The protection and regeneration of fish stocks and the regulation of fishing: Problems and solutions
- •Unit 2. Fish industry in the murmansk region text 1
- •Fish processing enterprises of the Murmansk region and the perspectives of their assortment's widening
- •Northern Fish-Producers Union (nfpu)
- •"Protein"
- •Unit 3. My speciality is a technologist
- •My speciality is a technologist
- •Supplementary texts for reading text 1
- •The Saami and their traditional trades
- •A good climate for fishing in the North
- •Small business in the fishing industry
- •Ten years of growth for Murmansk value-added processor
- •Fish farms: Underwater factories. Problems of the industry
- •Part 2. Fish and fish products unit 1. Fish for human consumption
- •Fish as a food
- •Fish for human consumption
- •Average composition of fish
- •Unit 2. Chemical composition of fish
- •Chemical composition of fish
- •Unit 3. Physical properties of fish text 1
- •Physical properties of fish
- •Body structure of fish
- •Unit 4. Commercial fishing and commercial species of fish text 1
- •Commercial fishing
- •Some important commercial fishes
- •Characteristics of fish as raw material for industry
- •Appendix
- •Part 3. Fish processing unit 1. Chilling and freezing text 1
- •Fishing vessel refrigeration
- •Replacing ozone-depleting refrigerants
- •Ice & refrigeration
- •Ice Dispenser
- •Slurry-Ice: An opportunity in quality improvement
- •Unit 2. Salting text 1
- •Principles of fish salting
- •Producers strive for quality
- •Unit 3. Drying and smoking text 1
- •Drying and smoking processes
- •Smoked fish
- •Smoking fish at home
- •Unit 4. Canning text 1
- •Canning of fish
- •Modernisation of ship's can production line
- •Unit 5. Marinating text 1
- •Marinade depositor "ups sales"
- •Unit 6. By-products text 1
- •Fish oil and its supplements
- •Unit 7. Environmental management text 1
- •Environmental policy
- •Environment: For troubled fishing industry, less is more
- •Ecological problems
- •Литература
Modernisation of ship's can production line
Production line is intended for manufacturing the canned cod liver "Murman". The processing of gadoid fish liver consists of mechanical removal of nematodes and other inclusions. The modernized production line consists of following component parts: tank for liver control, liver grinder, liver cleaning mechanism, mixer, doser, automatic vacuum seaming machine, can washer, autoclave, tables and racks.
Technology scheme of the canned liver production comprises following processes: liver collection, sorting and washing, mechanical removal of inclusions, mixing the refined liver mass with other components and mincing, can washing, dosing and filling, seaming, sterilization and packing the ready product.
The production line can be installed on ship of any type, which can provide some space of minimum 20 sq.m.
Process of liver refining is completely mechanized. All equipment parts contacting with raw are made from stainless steel or other permitted materials.
The equipment components parts are accessible for control, repair and maintenance. The production line meets medical and biological requirements and standards and is ecological safe.
Payback time is 6–8 months.
Technical advantages are: 100 % removal of nematodes and other inclusions; 90–95 % product output; possibility of simultaneous processing of various types of gadoid fish. Capacity of line increases to 39,000 cans per day and required number of services personnel is 3.
Canned cod liver is produced in small packing that's why there is a great demand for this product.
Designed technology equipment provides a possibility of varying the lines by the required capacity (2–20 thousand cans per day), available space area, type of plant (on shipboard or at the shore), power consumption, standard types of cans, product dose (95–353 g).
Owing to employment of patents and "know-how" the cod liver is retained in liver mass ensuring the good smell, taste, color and consistence.
Forms and condition of cooperation: sale of license for canned cod liver production; delivery of necessary technology equipment; design of project for special ship; installation of equipment and production of test series; training the personnel to serve the line; microbiological and chemical test of manufactured product; arrangement of joint production; engineering and consulting.
Exercise 2. Complete the sentences using information from the text:
Capacity of line increases to…
The production line meets…
Owing to employment of patents and "know-how"…
The equipment components parts are accessible for…
The production line can be installed…
Process of liver refining is…
All equipment parts contacting with raw material are…
Exercise 3. Say if the sentences are true or false using the information from the text:
The cod liver is retained in liver mass ensuring the good smell, taste, colour and consistence.
Payback time is less than 6 months.
This designed technology equipment doesn't provide a possibility of varying the lines.
Canned cod liver is produced in large packing.
This production line is ecological safe.
Exercise 4. Answer the following questions:
What is this production line intended for?
What parts does it consist of?
What processes are included in production?
Why is it safe?
What is the payback time?
What is the capacity of the line?
What influences a possibility of varying the lines?
What are the forms and condition of cooperation?
Will you as a future technologist advise this line for use?
Exercise 5. Write down the advantages of this can production line.
Exercise 6. Make the scheme of this production line.
Exercise 7. Prove the idea that this production line is up-to-date, profitable, safe and convenient in use.