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MPS_Day1_World_Class_Reliability_Performance

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Phone: +61 (0) 402 731 563

Fax: +61 (8) 9457 8642

Email: info@lifetime-reliability.com

Website: www.lifetime-reliability.com

Ted, it‟s now time to move into the actual day to day work of the

Maintenance Planner. These past few days were meant to give you a good understanding of why we have maintenance and the role it plays in ensuring maximum production for the least cost. Next time we meet we‟ll start you learning the Maintenance Planning process.

What process? Isn‟t it just scoping out the work and ordering parts?

Ahh … you young guys think you know it all! No, what you say is the smallest part of the job. The big part is making sure things go right the first time! And for that you need a process, a system!

The sessions Maintenance and Reliability end …

www.lifetime-reliability.com

129

End of Day 1

What‟s on in Day 2

•Planning Maintenance Activities

•Planning Systems

•Maintenance Job Standards

•The Planning Process

•Project Management

Work

Plan Work

Schedule Work

Identification

 

 

Analyse for

Record History

Execute Work

Improvement

 

 

 

 

www.lifetime-reliability.com

 

 

130

- 141 -

9. Index

 

 

Accuracy Controlled Enterprise ..............

130

ACE 3T ...................................................

 

130

chance reduction..................................

 

35, 47

condition monitoring .....................

 

76, 77, 78

consequence reduction ..............................

 

35

cost of failure.......................................

 

23, 26

DAFT Cost ................................................

 

50

degradation cycle.......................................

 

76

equipment failure.......................................

 

23

equipment reliability ...............

101, 102, 130

failure causing agents ................................

 

35

Failure Mode and Effects Analysis

........... 80

failure prevention ......................................

 

26

Finite Element Analysis ............................

 

79

fixed costs............................................

 

19, 20

FMEA............................................

 

80, 81, 82

FMECA .....................................................

 

81

Instantaneous Costs of Failure ..................

 

22

ISO 4406 .................................................

 

102

life cycle ....................................................

 

79

lubricant contamination.............................

 

70

maintenance management ...................

 

79, 97

maintenance standards.............................

 

129

Phone: +61 (0) 402 731 563

Fax: +61 (8) 9457 8642

Email: info@lifetime-reliability.com

Website: www.lifetime-reliability.com

materials of construction ...............

70, 71, 75

misalignment .............................................

68

out-of-calibration.....................................

128

Physics of Failure ......................................

79

plant availability ......................................

125

precision maintenance .....................

128, 130

Precision Maintenance .... 125, 126, 129, 130

preventive maintenance.............................

72

probability of failure..................................

96

process maps .............................................

80

process variability .....................................

39

reliability engineering .......................

79, 101

reliability growth .......................................

97

Return On Investment ...............................

50

risk management ...........................

35, 47, 81

Series Reliability Property ........................

97

series system reliability .............................

97

shaft misalignment ..................................

101

soft-foot .....................................................

68

strength-of-material ...................................

69

stress concentration ...................................

71

Upper Control Limit..................................

39

variable costs .................................

19, 20, 23

- 142 -

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