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discrete sensors - 4.19

ure 4.22. These values show the percentage of incident light on a surface that is reflected. These values can be used for relative comparisons of materials and estimating changes in sensitivity settings for sensors.

 

 

 

Reflectivity

 

 

 

 

nonshiny materials

Kodak white test card

90%

 

 

white paper

80%

 

 

kraft paper, cardboard

70%

 

 

lumber (pine, dry, clean)

75%

 

 

rough wood pallet

20%

 

 

beer foam

70%

 

 

opaque black nylon

14%

 

 

black neoprene

4%

 

 

black rubber tire wall

1.5%

 

 

 

 

shiny/transparent materials

clear plastic bottle

40%

 

 

 

 

translucent brown plastic bottle

60%

 

 

opaque white plastic

87%

 

 

unfinished aluminum

140%

 

 

straightened aluminum

105%

 

 

unfinished black anodized aluminum

115%

 

 

stainless steel microfinished

400%

 

 

stainless steel brushed

120%

 

 

 

 

Note: For shiny and transparent materials the reflectivity can be higher than 100% because of the return of ambient light.

Figure 4.22 Table of Reflectivity Values for Different Materials [Banner Handbook of Photoelectric Sensing]

4.3.4 Capacitive Sensors

Capacitive sensors are able to detect most materials at distances up to a few centimeters. Recall the basic relationship for capacitance.

discrete sensors - 4.20

C =

Ak

 

 

------

where,

C = capacitance (Farads)

 

d

 

 

 

k = dielectric constant

 

 

 

A = area of plates

 

 

 

d = distance between plates (electrodes)

In the sensor the area of the plates and distance between them is fixed. But, the dielectric constant of the space around them will vary as different materials are brought near the sensor. An illustration of a capacitive sensor is shown in Figure 4.23. an oscillating field is used to determine the capacitance of the plates. When this changes beyond a selected sensitivity the sensor output is activated.

 

electric

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

field

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

electrode

 

 

 

oscillator

 

load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

object

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switching

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

detector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

electrode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: For this sensor the proximity of any material near the electrodes will increase the capacitance. This will vary the magnitude of the oscillating signal and the detector will decide when this is great enough to determine proximity.

Figure 4.23 A Capacitive Sensor

These sensors work well for insulators (such as plastics) that tend to have high dielectric coefficients, thus increasing the capacitance. But, they also work well for metals because the conductive materials in the target appear as larger electrodes, thus increasing the capacitance as shown in Figure 4.24. In total the capacitance changes are normally in the order of pF.

discrete sensors - 4.21

electrode

 

 

 

 

 

 

 

metal

electrode

dielectric

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

electrode

 

 

 

 

 

 

 

 

electrode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 4.24 Dielectrics and Metals Increase the Capacitance

The sensors are normally made with rings (not plates) in the configuration shown in Figure 4.25. In the figure the two inner metal rings are the capacitor electrodes, but a third outer ring is added to compensate for variations. Without the compensator ring the sensor would be very sensitive to dirt, oil and other contaminants that might stick to the sensor.

electrode

 

compensating

Note: the compensating electrode is used for

electrode

negative feedback to make the sensor

 

more resistant to variations, such as con-

 

taminations on the face of the sensor.

 

 

Figure 4.25 Electrode Arrangement for Capacitive Sensors

A table of dielectric properties is given in Figure 4.26. This table can be used for estimating the relative size and sensitivity of sensors. Also, consider a case where a pipe would carry different fluids. If their dielectric constants are not very close, a second sensor may be desired for the second fluid.

discrete sensors - 4.22

Material

Constant

ABS resin pellet

1.5-2.5

acetone

19.5

acetyl bromide

16.5

acrylic resin

2.7-4.5

air

1.0

alcohol, industrial

16-31

alcohol, isopropyl

18.3

ammonia

15-25

aniline

5.5-7.8

aqueous solutions

50-80

ash (fly)

1.7

bakelite

3.6

barley powder

3.0-4.0

benzene

2.3

benzyl acetate

5

butane

1.4

cable sealing compound

2.5

calcium carbonate

9.1

carbon tetrachloride

2.2

celluloid

3.0

cellulose

3.2-7.5

cement

1.5-2.1

cement powder

5-10

cereal

3-5

charcoal

1.2-1.8

chlorine, liquid

2.0

coke

1.1-2.2

corn

5-10

ebonite

2.7-2.9

epoxy resin

2.5-6

ethanol

24

ethyl bromide

4.9

ethylene glycol

38.7

flour

2.5-3.0

FreonTM R22,R502 liq.

6.1

gasoline

2.2

glass

3.1-10

glass, raw material

2.0-2.5

glycerine

47

Material

Constant

hexane

1.9

hydrogen cyanide

95.4

hydrogen peroxide

84.2

isobutylamine

4.5

lime, shell

1.2

marble

8.0-8.5

melamine resin

4.7-10.2

methane liquid

1.7

methanol

33.6

mica, white

4.5-9.6

milk, powdered

3.5-4

nitrobenzene

36

neoprene

6-9

nylon

4-5

oil, for transformer

2.2-2.4

oil, paraffin

2.2-4.8

oil, peanut

3.0

oil, petroleum

2.1

oil, soybean

2.9-3.5

oil, turpentine

2.2

paint

5-8

paraffin

1.9-2.5

paper

1.6-2.6

paper, hard

4.5

paper, oil saturated

4.0

perspex

3.2-3.5

petroleum

2.0-2.2

phenol

9.9-15

phenol resin

4.9

polyacetal (Delrin TM)

3.6

polyamide (nylon)

2.5

polycarbonate

2.9

polyester resin

2.8-8.1

polyethylene

2.3

polypropylene

2.0-2.3

polystyrene

3.0

polyvinyl chloride resin

2.8-3.1

porcelain

4.4-7

press board

2-5

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