12.4.3Timers

A timer is a PLC instruction measuring the amount of time elapsed following an event. Timer instructions come in two basic types: on-delay timers and o -delay timers. Both “on-delay” and “o -delay” timer instructions have single inputs triggering the timed function.

An “on-delay” timer activates an output only when the input has been active for a minimum amount of time. Take for instance this PLC program, designed to sound an audio alarm siren prior to starting a conveyor belt. To start the conveyor belt motor, the operator must press and hold the “Start” pushbutton for 10 seconds, during which time the siren sounds, warning people to clear away from the conveyor belt that is about to start. Only after this 10-second start delay does the motor actually start (and latch “on”):

Real-world I/O wiring

Similar to an “up” counter, the on-delay timer’s elapsed time (ET) value increments once per second until the preset time (PT) is reached, at which time its output (Q) activates. In this program, the preset time value is 10 seconds, which means the Q output will not activate until the “Start” switch has been depressed for 10 seconds. The alarm siren output, which is not activated by the timer, energizes immediately when the “Start” pushbutton is pressed.

An important detail regarding this particular timer’s operation is that it be non-retentive. This means the timer instruction should not retain its elapsed time value when the input is de-activated. Instead, the elapsed time value should reset back to zero every time the input de-activates. This ensures the timer resets itself when the operator releases the “Start” pushbutton. A retentive ondelay timer, by contrast, maintains its elapsed time value even when the input is de-activated. This makes it useful for keeping “running total” times for some event.

Most PLCs provide retentive and non-retentive versions of on-delay timer instructions, such that the programmer may choose the proper form of on-delay timer for any particular application. The IEC 61131-3 programming standard, however, addresses the issue of retentive versus nonretentive timers a bit di erently. According to the IEC 61131-3 standard, a timer instruction may be specified with an additional enable input (EN) that causes the timer instruction to behave nonretentively when activated, and retentively when de-activated. The general concept of the enable (EN) input is that the instruction behaves “normally” so long as the enable input is active (in this case, non-retentive timing action is considered “normal” according to the IEC 61131-3 standard), but the instruction “freezes” all execution whenever the enable input de-activates. This “freezing” of operation has the e ect of retaining the current time (CT) value even if the input signal de-activates.

The other major type of PLC timer instruction is the o -delay timer. This timer instruction di ers from the on-delay type in that the timing function begins as soon as the instruction is deactivated, not when it is activated. An application for an o -delay timer is a cooling fan motor control for a large industrial engine. In this system, the PLC starts an electric cooling fan as soon as the engine is detected as rotating, and keeps that fan running for two minutes following the engine’s shut-down to dissipate residual heat:

Real-world I/O wiring

IN_switch_enginespeed

PLC program

IN_switch_enginespeed OUT_contactor_fan

When the input (IN) to this timer instruction is activated, the output (Q) immediately activates (with no time delay at all) to turn on the cooling fan motor contactor. This provides the engine with cooling as soon as it begins to rotate (as detected by the speed switch connected to the PLC’s discrete input). When the engine stops rotating, the speed switch returns to its normally-open position, de-activating the timer’s input signal which starts the timing sequence. The Q output remains active while the timer counts from 0 seconds to 120 seconds. As soon as it reaches 120 seconds, the output de-activates (shutting o the cooling fan motor) and the elapsed time value remains at 120 seconds until the input re-activates, at which time it resets back to zero.