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320 Part IV: Good Vibrations

Figure 13-16:

Wires soldered to the speed, horn, and start/stop switches.

Repeat after us: Heed all the safety precautions about soldering that we give you in Chapter 2. Use adequate ventilation when soldering to avoid inhaling fumes, and be sure to get a soldering iron with a stable stand so there’s no danger of it falling off your work surface.

6. Secure the breadboard and battery pack in the box with Velcro, as shown in Figure 13-17.

As you place the breadboard in the box, carefully feed the antenna wire out of the box through its hole and secure the antenna wire with a wire clip.

7.Attach the wires from the battery pack, on/off, transmit, speed, horn, and start/stop switches to the terminal blocks, as shown in Figure 13-17.

Chapter 13: Sensitive Sam Walks the Line 321

Wires from start/stop switch

Antenna Wires from horn switch Wires from transmit switch

Figure 13-17:

Transmitter

circuit in

place.

Red wire

Black wire

Wires

from

from

from

battery

on/off

speed

pack

switch

switch

Making the receiver circuit

The receiver circuit will eventually reside in Sam’s body, taking the signals that your remote control unit sends telling Sam how to behave. Here are the steps to build the receiver circuit:

1.Take two 830-contact breadboards and join them by inserting the tabs into the slots along the sides to make one large breadboard.

2.Place the HT12D (IC1), the LM555 (IC2), the L293D (IC3), the receiver module, and ten terminal blocks on the breadboard, as shown in Figure 13-18.

322 Part IV: Good Vibrations

Main battery TB

Receiver module

IC1

Left sensor TB

Receiver battery TB

Buzzer TB

 

Motor battery TB

Left motor TB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 13-18:

Place the

ICs and terminal blocks on the

breadboard.

IC2

IC3

Right

Right

 

 

sensor

motor

 

 

TB

TB

3.Place the four RB5-5-S relays (Relay 1–Relay 4) and five 2N3904 (Q1–Q5) transistors on the breadboard, as shown in Figure 13-19.

Insert each transistor lead into a separate breadboard row with the

Collector lead to the left side, as shown in Figure 13-19

Base lead in the center

Emitter lead to the right

The collector pin of Q2 goes in the same breadboard row as Pin 16 of Relay 1. The collector pin of Q3 goes in the same breadboard row as Pin 16 of Relay 2. The pin designations of the 2N3904 transistors and the LM7805 voltage regulator are shown in Figure 13-20.

Chapter 13: Sensitive Sam Walks the Line 323

VR1 Q1 Relay 4 Q5

Figure 13-19:

Place the

RB5-5-S relays, LM7805 voltage regulator, and 2N3904 transistors on the breadboard.

Relay 1

Relay 2

Relay 3

Q2

Q3

Q4

324 Part IV: Good Vibrations

 

Pin 11

 

 

Pin 16

 

(right NC)

 

(coil ground)

Pin 9

 

 

Pin 13

 

 

 

(right

 

(right NO)

 

common)

 

 

 

 

 

 

 

 

Figure 13-20:

The 2N3904 transistor, LM7805 voltage regulator, and RB5-5-S relays pinout.

Emitter Collector

Pin 8 (left NO)

Pin 1 (coil +V)

Input

Voltage

Base

Pin 6 (left NC)

Pin 4 (left common)

Ground

output

 

4.Insert wires to connect the ICs, voltage regulator, transistors, relays, and terminal blocks to the ground bus. Then insert wires between the

ground buses to connect them, as shown in Figure 13-21.

The ground buses are designated by a negative (–) sign on this breadboard.

Thirty-one shorter wires connect components to ground bus; the two long and one short wires on the left connect the ground buses.

Chapter 13: Sensitive Sam Walks the Line 325

Figure 13-21:

Connect components to ground buses.

5. Insert wires to connect the ICs, the terminal blocks, relays, and the voltage regulator to the +V bus. Then insert wires between the +V buses to connect them, as shown in Figure 13-22.

The +V buses are designated by a + sign on this breadboard.

326 Part IV: Good Vibrations

 

 

 

Pin 1 of Relay 4 to +V

 

Right sensor TB to +V

 

 

 

 

 

Buzzer TB to +V

Pin 1 of Relay 3 to +V

Left

 

 

 

 

 

 

sensor

 

 

 

 

 

 

Main battery TB to +V

 

Pin 18 of IC1 to +V

TB to +V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 13-22:

Connect components to the +V bus.

Pin 4 of IC2

 

Pin 6

 

Pin 1

Pin 2

to +V

of Relay 1

of Relay 2

of IC3

 

 

to +V

 

to +V

to +V

Pin 8 of IC2

Pin 1 of Relay 1

Pin 10 of IC3 Pin 16

to +V

 

 

to +V

to +V

of IC3 to +V

6.Insert wires to connect the ICs, terminal blocks, relays, and discrete components, as shown in Figures 13-23, 13-24, and 13-25.

The receiver module pinout is shown in Figure 13-26.

Chapter 13: Sensitive Sam Walks the Line 327

Receiver battery TB

Buzzer TB

Pin 16 of Relay 4

 

 

Left sensor TB

to input pin of VR1

to collector pin of Q1

to collector pin of Q5

 

 

 

to base of Q5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 13-23:

Hook up the IC, terminal blocks, relays, and discrete components.

Pin 3 of IC2

Pin 4

to Pin 8

of Relay 1

of Relay 1

to Pin 8

 

of Relay 2

 

 

 

 

 

 

 

 

 

 

Pin 4

Pin 16 of Relay 3

 

of Relay 2

to collector pin of Q4

 

to Pin 1

 

 

 

of IC3

Right sensor TB to base of Q4

328 Part IV: Good Vibrations

Pin 5 of receiver module to Pin 4 of receiver module

Voltage output pin of VR1 to Pin 5 of receiver module

Pin 2 of receiver module to Pin 14 of IC1

Pin 13 of Relay 4

to left motor TB

Figure 13-24:

Hooking up yet more wires.

Pin 2 of IC2

Pin 7 of IC2

Pin 4 of Relay 2

Pin 8 of IC3

Pin 13 of Relay 3

to Pin 6 of IC2

to open region

to Pin 9 of IC3

to motor battery TB

to right motor TB

Chapter 13: Sensitive Sam Walks the Line 329

Pin 10 of IC1 to base of Q2

Pin 6 of IC3 to Pin 11 of Relay 4

Pin 12 of IC1

Pin 13 of IC1

Pin 2 of IC3

to base of Q1

to base of Q3

to left motor TB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 13-25:

Place the rest of the wires.

Pin 14 of IC3 to Pin 11 of Relay 3 Pin 11 of IC3 to right motor TB

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